Splashwell delete
Posted: Jan 28, 2014 4:10 pm
It pained me to cut the splashwell out of a virgin Virage but knowing that hanging a 280 hp Merc on the back would most certainly crack the inside corners.
Putting a flat deck where the splashwell was originally is the most popular way to go, however, once I spotted Aaron Walcholz's Virage, I really liked his splashwell delete design. I will be running a 15" motor and it will work with the full height transom but the 2" drop will ease the rigging hoses when the motor is fully tilted.
This is Aarons Virage
![Image](http://i45.tinypic.com/e66cnn.jpg)
This is what I started with
![Image](http://i42.tinypic.com/15mcrgj.jpg)
I replaced the transom wood and beveled the top edge 45* so I could get fiberglass as far back into the joint as possible. This will reduce any possibilities of future cracking on the outer edge seam.
![Image](http://i42.tinypic.com/2mcylah.jpg)
I used two layers of 1 1/16" marine grade plywood.
![Image](http://i40.tinypic.com/xdd85.jpg)
I made my mold from 3/4" partical board. I made a rotisserie so I didn't have to work upside down.
![Image](http://i57.tinypic.com/1zpmkd5.jpg)
I beveled back the cut edge of fiberglass for a smooth transition and minimal air bubbles. I used powered sheetrock rock (hot mud) to round and smooth out the mold. A hot glue gun filled the air gaps in the very back.
![Image](http://i61.tinypic.com/rk4kdj.jpg)
I put on two coats of floor paste wax as a release agent being very careful not to get any on the existing fiberglass that I want to bond to.
![Image](http://i61.tinypic.com/9rlv6b.jpg)
I brushed on two coats of gelcoat.
![Image](http://i58.tinypic.com/tz33q.jpg)
I put down a couple layers of mat and let dry. This stabilizes the mold and holds the gelcoat in the corners.
![Image](http://i62.tinypic.com/ejc0hd.jpg)
After that dried, I added another mat, a woven roving, and another mat. I used scrap mat pieces to build up the drop off area between the old and new fiberglass. Once that dried, I trowled on core bond putty and bedded in foam and balsa core (which I primed with resin before installing)
Over the core, I put down a mat and two layers of stitchmat.
![Image](http://i58.tinypic.com/abrn60.jpg)
That's all I had time to get done while at our property for the week. I'm only allowed so much time to play with the boat
Next visit I will grind the edge and glass the rest of the transom.
Putting a flat deck where the splashwell was originally is the most popular way to go, however, once I spotted Aaron Walcholz's Virage, I really liked his splashwell delete design. I will be running a 15" motor and it will work with the full height transom but the 2" drop will ease the rigging hoses when the motor is fully tilted.
This is Aarons Virage
![Image](http://i45.tinypic.com/e66cnn.jpg)
This is what I started with
![Image](http://i42.tinypic.com/15mcrgj.jpg)
I replaced the transom wood and beveled the top edge 45* so I could get fiberglass as far back into the joint as possible. This will reduce any possibilities of future cracking on the outer edge seam.
![Image](http://i42.tinypic.com/2mcylah.jpg)
I used two layers of 1 1/16" marine grade plywood.
![Image](http://i40.tinypic.com/xdd85.jpg)
I made my mold from 3/4" partical board. I made a rotisserie so I didn't have to work upside down.
![Image](http://i57.tinypic.com/1zpmkd5.jpg)
I beveled back the cut edge of fiberglass for a smooth transition and minimal air bubbles. I used powered sheetrock rock (hot mud) to round and smooth out the mold. A hot glue gun filled the air gaps in the very back.
![Image](http://i61.tinypic.com/rk4kdj.jpg)
I put on two coats of floor paste wax as a release agent being very careful not to get any on the existing fiberglass that I want to bond to.
![Image](http://i61.tinypic.com/9rlv6b.jpg)
I brushed on two coats of gelcoat.
![Image](http://i58.tinypic.com/tz33q.jpg)
I put down a couple layers of mat and let dry. This stabilizes the mold and holds the gelcoat in the corners.
![Image](http://i62.tinypic.com/ejc0hd.jpg)
After that dried, I added another mat, a woven roving, and another mat. I used scrap mat pieces to build up the drop off area between the old and new fiberglass. Once that dried, I trowled on core bond putty and bedded in foam and balsa core (which I primed with resin before installing)
Over the core, I put down a mat and two layers of stitchmat.
![Image](http://i58.tinypic.com/abrn60.jpg)
That's all I had time to get done while at our property for the week. I'm only allowed so much time to play with the boat
![Thumb Up :up:](./images/smilies/thumb.gif)
Next visit I will grind the edge and glass the rest of the transom.